About Our Manufacturing
Our dedicated team of skilled lab technicians ensures that every garment is tested rigorously before it enters production or shipment, reinforcing our commitment to excellence and client satisfaction.
Pattern, Marker & CAD
This Enables Us To:
- Ensure precise pattern development and garment construction.
- Maintain buyer-required standards in terms of quality and finishing.
- Provide timely sample delivery for quicker approvals and smoother production planning.
Through this dedicated setup, we ensure buyers’ confidence by presenting accurate, high-quality samples that represent our production capability.
Cutting
- Cutting Machines Used:
- Straight Knife Cutting Machine
- Band Knife Cutting Machine
- Activities of the Cutting Room:
- Numbering – All cut parts are numbered for identification.
- Pattern Checking – Each cut component is checked against the master pattern.
- 100% Panel Inspection – A full inspection is done to ensure accuracy.
- Bundling & Counting – Cut panels are bundled and all parts are counted.
- Receiving Fabric – Fabrics are first collected from the store.
- Fabric Relaxation – The fabric is relaxed to remove tension before spreading.
- Marker Making – Marker is prepared on marker paper according to the approved pattern.
- Fabric Spreading – Fabric is spread systematically on the cutting table.
- Marker Placement – Marker paper is placed on top of the fabric layout.
- Fabric Cutting – Cutting is done using straight knife and band knife machines.
- Replacement – Any faulty parts are identified and replaced.
Our Cutting Facilities
With a daily capacity of 80–100 pieces, our Sample Section is supported by experienced pattern masters, skilled sewing operators, and dedicated quality controllers.
Sewing
Key Tasks In This Section Include:
- Assembly line work, where workers specialize in specific stitching tasks.
- Quality control, ensuring that seams are strong and the stitching is even.
- Specialized tasks for complex garments.
Automation, such as computerized machines and robotic arms, is becoming more common to speed up production and reduce human error. Skilled labor is required to ensure precision and efficiency in stitching and garment assembly.
In short, the sewing section is where the fabric is assembled into wearable garments through stitching, using specialized machines and techniques.
The Sewing Section is where the majority of garment construction takes place. It involves joining fabric pieces using various types of stitching and sewing techniques, making it one of the most crucial sections in garment manufacturing. This section includes multiple types of machinery, skilled labor, and specialized operations to ensure the garment meets both design and quality specifications. Proper organization, automation, and quality control are essential for maintaining efficiency and high standards.
Quality Control
At Purbachal Apparel Limited, we are committed to delivering garments of the highest quality. Our dedicated Quality Control (QC) team ensures that every product meets international standards and buyer specifications, maintaining consistency, durability, and perfect finishing.
Our Quality Control Process Includes:
- Fabric Inspection: Ensuring fabrics meet quality standards, correct color, and specifications before production.
- In-Process Inspection: Monitoring stitching, sizing, and workmanship during production to prevent defects.
- Final Inspection: Carefully checking finished garments for appearance, measurements, labeling, and packaging before shipment.
- Defect Management: Sorting and correcting defective garments to maintain high-quality standards.
With advanced QC procedures, trained professionals, and strict adherence to industry standards, we guarantee superior products that reflect our commitment to excellence and customer satisfaction.
Packing & Loading
At Purbachal Apparel Limited, we ensure that every garment reaches our clients in perfect condition through meticulous finishing, packing, and loading processes.
Finishing
- Garments undergo final touch-ups, trimming, and pressing to ensure a flawless appearance.
- Labels, tags, and accessories are attached accurately.
- Any minor defects are corrected to maintain top-quality standards.
Packing
- Garments are carefully folded, bagged, and packed according to buyer specifications.
- Protective packaging ensures garments remain clean and undamaged during transit.
- Cartons are labeled with complete shipment information for easy identification.
Loading
- Packed goods are securely loaded into containers or trucks with proper handling.
- Ensures safe delivery to ports or buyers’ destinations.
- Every shipment is double-checked against shipping documents to maintain accuracy.
Laboratory
At Purbachal Apparel Limited, our in-house Laboratory plays a vital role in ensuring top-quality garments that meet international standards. Equipped with modern testing instruments, our lab evaluates every fabric and finished product for durability, colorfastness, and overall quality.
Key Functions of Our Laboratory
- Fabric Testing: Checking strength, shrinkage, and texture to ensure suitability for production.
- Color Fastness: Ensuring dyes and prints maintain color without bleeding or fading.
- Accessory Testing: Inspecting zippers, buttons, threads, and other trims for quality and durability.
- Compliance Checks: Ensuring materials and products meet global safety and environmental standards.
Our dedicated team of skilled lab technicians ensures that every garment is tested rigorously before it enters production or shipment, reinforcing our commitment to excellence and client satisfaction.